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Simon Clayton

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Professional Nerd and frustrated motorcycle racer.

Simple Space

October 15

Some Respray news

Hi all, got a couple of updates for you.
Thanks for all the comments, the garage estimate 4-6 weeks for all the major work, then I'll do some more over the winter layup ready for next year.
I'm assuming, that we'll be at Auto Italia next year, shall we make it fancy dress? Come in period dress for your car? Does a 1986 year car mean I can come as Gene Hunt, please? biggrin "Fire up the Jalpa!" has a certain ring to it.
I popped down on Tuesday night and nothing much had changed. Meanwhile, off the car the boot cover was getting a good seeing to, by Paul:

On investigation the paint was too thick and there was some surface bubbling which means that the prep work wasn't very good. So they're taking it back to bare metal.
Meanwhile I spotted on of Amari's Diablos in for a service:

My second trip was tonight and they've moved on a bit. Well you can see the difference:






Needless to say, this has left a fairly sizeable pile of bits:



And some holes in the front, where the lights used to be:


On this one you can see the sagging roof lining, which I'll get retrimmed, possibly in leather.

Up to this point driving the car meant having the lining resting on your head. It is surprising how annoying it can get. Also as the visibility is quite poor on your rear three quarters, and you move your head about, it soon makes a mess of your beaufont. smile Which as a natural scruff isn't a problem, but you put a woman in there...Her: furious, me rolleyes So it is getting fixed once and for all.
The boot lid looks like it just needs sanding down ready for primer:

This is the lubricant sticker that I'm going to get remade. A local sign shop has said they can recreate anything on vinyl. If anyone else wants one let me know, though there may be a small charge smile

So at the moment, she is looking rather sad:

October 08

Time for a Respray

Not to be outdone by some felow club members getting their Urraco repainted, it is time for my Jalpa to get painted. Yep, the patchwork effect is going and she'll be coming back all in one shade of Acapulco Blue. Whilst there hopefully a few other things, will be getting sorted namely:

the wheel arches are getting new metal at the bottom, where the inner wing has failed and started to rust through
the sagging roof lining is getting replaced,
new seals around the rear lights, boot, etc
the bumpers are getting painted gloss black
the handbrake callipers will be coming off and getting rebuilt to cure a incredibly annoying squeak.

Not sure if you can see the paint work bubbling, where the inner arch has failed:


I popped round tonight and they've started the tear apart.


Over the winter I've got a few jobs lined up:

the door switches are getting replaced
get an MSD coil and ignition module. The ignition unit is going to be fitted into the existing box. So that needs to come out and get shipped to the US. So I can maintain the 'stock' look, get roughly another 10bhp and cure some of the more violent flames.
get the steering wheel recovered. There is a scuff that I just hate.
get some of the interior recovered. More scuffs, can't people just watch what they're doing with they're feet?
source and fit the correct decals for the wheels.
replace the lubricant decal in the engine bay, which is looking a little tatty.

March 22

A few little jobs (part 1)

Well it has been a busy day on the car.

Monday we're off to Oulton Park to see the Brit GT car series and to support Team Modena along with some other members of Lamborghini Club UK.

The following Friday I'm getting a new exhaust made and fitted.  I saw the prices the Larini & Tubi are quoting and after being resuscitated I found a local firm that will get a specialist fabricator for the day and make it there and then.  For the money the big firms charge a good engineering shop could make it out of billet.

Anyway, I finally sorted out the drivers window, which wouldn't stop going up.  I previously traced this to the fact that the restraining cable had snapped.  A new one was only £10 from Lamborghini, so the only problem has been getting the time to strip the door down.

Turns out this isn't the first time this must of failed.
Someone has cobbled together some form of retainer, to stop the cable loop from riding off the pulley.
023026
Whilst they were at, they cut the rubber tubing at the bottom of the cable, too.  I'm not sure why as the cable had snapped further up.
Anyway they'd used a whole months worth of tie wraps...
025 024
Here a shot of the new and the old cables. 
Basically, it seems the original clip has failed.  Another one has been made, but it allowed too much slack.  So they've fabricated a bracket to stop the cable becoming detached.
Why?  When the genuine part was is so cheap.
027

Additionally, I've been missing a cover from one of the fuse boxes, in the front compartment.  It isn't critical, but when it rains hard, they get wet and the popup lights start going nuts.  Last time one of the started going up and down, winking at everyone.

Despite assistance from the guys on Lamborghini-Talk, I'd struggled to find the part.  After Jalpa-Mike posted a picture, I managed to find a company in the US, called Re-Originals, that has had them remade.

Their web site is shockingly bad as a store.  Lots of broken links, missing images, etc.  So I gave them a call.  Turns out they are 6 hours behind.  So I waited a few hours and called again.  Part arrived 2 days later.  Cannot fault them for customer service.

As usual with buying from the US, the cost of shipping is very similar to the cost of parts, but hey it is required for Monday's trip.  Currently, the forecast is for snow and I don't want winking headlights in that sort of weather.

Here is the remains of my cover, basically the centre pin and knob, screwed in to the new fuse box base.
I had wanted to see if the threads were the same on the old and new parts.  Needless to say it fitted perfectly.
030
Here is the part fitted in it's correct place.
In case you're not sure, it is the really shiny bit in the middle, with wires coming out.
I'll clean the rest of the bay ready for a show, soon.
029

Now I just need to track down the correct screws and washers for the interior (not too hard) and the little plastic clip that covers the spindle for the windscreen wipers (very hard).  I may even have to go back to Re-Originals and get some new wiper arms...  We'll see.

July 30

DVLA Fun & Games

So I bought a private plate, J40 LPA and sent off the paper work to the DVLA. The local office notified me all was in order, so I got plates made & mounted.
Now they've written to me telling me I cannot have the plate, they're not liable for any costs and I must get a new V5 & pay UKP25 foz the privilege.
October 03

Jalpa Clutch Cylinder

I've recently completed the first major repair on the car, and I have to say it feels good.
 
Basically the clutch slave cylinder, the bit that actually moves the clutch, after you've pressed the pedal had failed.  Naturally it is a very small part, i.e. a small rubber seal, that pretty much stranded the car.  Oh, and of course it was on the day that I was due to go to a local Lamborghini UK Club meet and had spent the previous day cleaning the car...
 
I posted the problem on www.lamborghini-talk.com and got, pretty much, all of the detail that I needed.  Also, Raymond, pointed me to his site, www.jalpa.ch which has some great photos, explaining what to do.
 
The slave cylinder is quite an expensive part.  Lamborghini UK, wanted UKP400 for it.  Meanwhile, Eurospares (www.eurospares.com) had one on the shelf and still wanted UK315, though lower it is still way too much.
 
The rebuild kit, is a US manufactured item, by Raybesto (#CSK1359).  After some digging it also fits a 1987 1.6l Toyota Corrola.  I have to admit, I could of gone down to the local store and got a compatible part, but I chickened out and went with the Raybestos kit.  It is known to fit and the process it well documented, so I bit the bulled and paid the extra to get the part shipped from the US.  For USD7.40 and only USD76.00 I got two shipped over night, via UPS, from Autoworks.  Strange how most stockists of this kit would not ship internationally.
 
So with a clear weekend and the parts in the garage, I broke out my spanners and socket set.
 
Thefirst thing to do is to remove the Airbox and associated gubbins.  Underneath is a large metal plate, part heatshield and mud shield.  To remove this, first you have to move the coolant expansion tank as well.  Once all of this is out of the way, the cylinder is exposed.  But of course you're not in the clear yet.  The Engine Mount needs to be removed as well as the Gearbox Breather.  The Gearbox Breather was a bugger to remove.  In the end I had to soak it in WD40, every few hours till it finally came off.
 
With all of this done, the actual work on the cylinder was a breeze.  Using as many of the original parts, with the exception of the failed piston, it all went together fairly smoothly.
 
The final problem was the bleed nipple, which had rusted in place.  I noticed that it was in danger of sheering off, so it was back to the WD40 and soaking it, till it eventually came loose.  A quick trip around my local car part stores managed to locate two new ones.
 
One of the great things about this car is that it is all metric.  My Land Rover is a mixture of Imperial and Metric bolts and threads, as it was made as Land Rover was gradually phasing in the Metric system.  Therefore the bleed nipple managed to fit first time, with none of the problems I have seen on the Land Rover.  So now I have another spare.
 
Bleeding the system was done via an Ezebleed system.  They are great, none of that pumping the pedal business anymore.  It is all done using a spare wheel as a compressed air source and forcing the fluid through the system.
 
Once bled, putting ti all back together took less time time, than a good movie, which left me plenty of time for an extended road test. :-)
 
In total it probably took a day from start to finish, though in reality I needed to go and get the right sort of circlip tool, some more clutch fluid, bleed nipples, etc.
June 27

The renovation continues

I recently returned from holiday to find some parts had arrived from the US.  I ordered a new washer bottle and the missing A/C knob from LamboStuff.
 
The original washer bottle had been damaged at some point and patched with some epoxy resin.  The damaged area was also the mount, so it was being held on by two tie-wraps.  Not a good look and obviously it was going to get replaced.
 
Anyway the parts were all sealed in Lamborghini 'Genuine Parts' bags and all wrapped up with 'Automobilli Lamborghini' tape.  It is a little sad, but nice to know it is the genuine article you're paying for.
 
Anyway the washer bottle was damaged, I suspect that I did it when trial fitting it.  The pump output was holed, so no good.  Thankfully a local Auto Superstore had a replacement in stock, I just need to transfer the pump sticker across to make sure it looks period.  Yes I know that is just plain sad.
 
Les from Ferndown has also been around and sorted out the door cards.  The leather now looks great and he spent all day at it.  He backed his Renault up to the car, opened the boot and revelaed a little treasure chest of tools, pumps, compressors and funny smelling things in jars.  Anyway he spent the best part of the day at it and did a great job.
 
So much so that when I fitted the new AC knob, it looked totally out of place as everything is a deep rich black colour.  A few squirts with Back to Black soon sorted it out and the car now looks complete.
 
The covers he had made for the old speakers are fantasic, though it looks a lot better than it did with speakers in them.  So I can see I'll be getting them done again, but it can wait till next year.
 
In fact the only real problem that day was having the doors open all day, which ran the battery flat; there are small lights at the bottom of each door which clearly draw more current than you think.  So we had to puch start the car.
 
It was my first time and thankfully the car park is on a slight slope.  On the second go she fired up a treat.  Needless to say Abigail didn't believe that I needed to charge the battery up and that was why I was gone for two hours.
May 23

Lambo News

I gave a mate a tour of the car and noticed a small problem with the alarm.  When the Targa roof is off, it sits behind the seats and clips to the rear bulkhead.  Right where two of the sensors sit.  Not good.  Thankfully the guys at BASE Systems have agreed to move them and, hopefully, they can do something about the microwave sensor on the back window.  So she is back off into Preston on Friday.
 
I got an update from Les at Ferndown today.  The majority of the door cards are complete.  It just the awkward moulded leather part that is giving problems.  He's subbed the work out to a specialist.  I dread to think of the cost at the mo.
 
I've been looking through the file that I got with the car and some of the receipts are quite interesting.  The engine was rebuilt in the mid 90s at a cost of £3200.  There are a few good shots of the rebuild in there too.  I'll try to get them scanned and posted on the site.  The reason the seats look so good is due to the fact they were recovered in March 2005 at a cost of £700.
 
Other news I've, possibly, managed to source the correct knob for the AC.  The same part was used on the Countach 5000S.  A couple of chaps from Lamborghini Talk pointed this out.  So I've order it and a new washer bottle from the US site Lambo Stuff.  I had to go for the new washer bottle as there is no way I'm ordering a $4 dollar part and paying $15 postage.
 
I did speak to Lamborghini Manachester, who referred me to Lamborghini London, really H R Owen.  They're telling me the parts are no longer available.  So I may have to get creative.
 
Interesting I spoke to the insurance company and they're not offering a discount for having the alarm, etc fitted.  I guess I should be happy they're £300 cheaper than anyone else.
 
If you like looking at spanked up cars, then have a look these sites: Eurospares and Wrecked Exotics.
 
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